Automated verification across 45 inspection points
SISA engineered a collaborative robotic system to inspect 45 defined control points within an industrial production process.
The cobot follows a programmed inspection path while camera and tracking technologies verify the required conditions at each position.
Camera systems, tracking sensors, encoder feedback, robot programming, and machine-vision logic work together to improve repeatability, inspection coverage, and process visibility.
Vision hardware and inspection-system details
Reliable inspection across 45 defined control points
The process required consistent verification of 45 locations while reducing operator-dependent inspection variation.
The solution needed repeatable positioning, complete inspection coverage, traceable decisions, and safe interaction with the production area.
Collaborative robot with synchronized vision and tracking
SISA integrated a collaborative robot with cameras, tracking sensors, encoder feedback, and a programmed inspection path covering every required control point.
Machine-vision logic coordinates acquisition, position validation, inspection results, and controlled movement throughout the cycle.
Core inspection and integration scope
Inspection Planning
Definition of the 45 control points, inspection path, access conditions and acceptance logic.
Cobot Integration
Collaborative robot configuration and programming for repeatable movement between inspection positions.
Vision & Tracking
Cameras, sensors and encoder feedback synchronized with the inspection sequence.
Programming & Validation
Machine-vision programming, communications, testing and validation of all inspection points.
Designed for complete, repeatable inspection coverage
The system combines collaborative robotics, vision, tracking and encoder feedback to automate a complex multi-point inspection routine.
45 Control Points
The programmed path covers every required inspection location within the process.
Machine-Vision Inspection
Camera analysis supports consistent detection and validation at each inspection point.
Position Tracking
Sensors and encoder feedback coordinate robot position with the production process.
Collaborative Operation
The cobot architecture supports controlled movement and safer interaction within the work area.
From inspection requirements to system validation
Define the 45 control points, inspection criteria, cycle conditions, and available access.
Configure the cobot path and integrate cameras, tracking sensors, encoder, and controls.
Develop the machine-vision routines, communications, and inspection decision logic.
Test every inspection position, optimize the cycle, and validate repeatable operation.
Automated cobot inspection cycle
The system confirms the unit position and authorizes the inspection cycle.
The cobot follows the programmed path to the defined control points.
Cameras and sensors capture and validate the required conditions at each point.
The system records the result, completes the sequence, and resets for the next unit.
More consistent inspection coverage and process visibility
The cobot inspection system standardized verification across 45 control points and reduced variation associated with manual inspection routines.
Coordinated vision, tracking, encoder feedback, and robot programming improved repeatability, traceability, and inspection coverage.